BOARD QUANTITIES

  • Prototype and pre-production quantities.
  • Scheduled low volume production.

APPROVALS

  • ISO 9002 Compliant
  • Military, MIL-P 55110F TYPE: 1 2 AND 3
  • Weapons Specification WS-6536.
  • UL 94V-0, Code 2, No. E59048. (to .004" min. lines).
  • GF, GI, CE Type 1, 2 and 3 with Etchback (Cage No. 65340).
  • Commercial manufactured to IPC standards.
  • IPC 6011/6012 AND IPC 600A
  • NASA NHB5300.4 requirements for printed wiring boards.
  • MIL-I-45208 Quality System.

MATERIALS

  • All Laminates and Prepreg certified per MIL-S-13949.
  • FR4 GF (including Tetrafunctional and Multifunctional).
  • BT/Epoxy laminates.
  • Polyimide GI.
  • Cyanate Ester.
  • HTE copper.
  • Heatsinks/Bonding.

MULTILAYER

  • 24 plus layers, average layer count 10-14 layers.
  • Fine line to .004" & thin core, utilizing vacuum press lamination.
  • 24 x 24 maximum panel capability.
  • Multiline post-etch punch tooling system.
  • Controlled impedance. In-house engineering support for design and TDR verification.
  • Gerber Automated Optical Inspection.
  • Advanced Plasma model 2400 etch & desmear system.

DRILLING

  • Process standard hole diameters of 4:1 aspect ratio.
  • Smaller hole diameters of more than 4:1 aspect ratio.
  • Blind and buried via capability.

SURFACE FINISHES

  • Tin/Lead plate with Hot Oil Reflow.
  • Omikron( White Tin)
  • Solder Mask Over Bare Copper (SMOBC), with Hot Air Solder Level (HASL).
  • Selective and "Deep Well" Nickel/Gold Plating.
  • Nickel/Gold connector tabs. (Type 1 & 2, Grade C gold).
  • Selective Solder Strip.

CIRCUIT TRACES & SPACING

  • Fine Line technology to .004".
  • Fine Pitch Surface Mount Technology (SMT).

SOLDER MASK & LEGEND

  • Liquid Photoimageable Soldermask.
  • Dry Film Soldermask.
  • Standard screen epoxy masks.
  • Silkscreen Nomenclature standard epoxy.

ELECTRICAL TESTING

  • Trace 948 100 Volt Universal Grid Test System.
  • Test area of 16.0" X 22.0" in. with 35,000 test points.
  • Clamshell testing with SMT.
  • Net list testing from Gerber Data..
  • High voltage testing.

LABORATORY PROCESS CONTROL

  • Fully compliant Waste Treat System.
  • X-ray Fluorescent measurement system with SPC software.
  • Lab analysis capabilities and full service in-house Lab.
  • Struer's automatic microsection preparation system.
  • Unitron Microscope with Hitachi video camera and monitor.

OTHER SERVICES

  • Laser photoplotting
  • Rigid Flex, Flexible PCB
  • PCB Design and Layout PCB
  • Turnkey and Assembly

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